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EQUIPMENT MODEL

DHJ-C · Automatic busbar layup-welding station

Yiheng Technology ↗

An automatic station that welds busbars across laid-up cell strings, using machine vision to find positions and a flexible hold-down during welding. It works at the module layup stage, after stringing.

Yiheng's 2018 DHJ-C page and parameter sheet list module types, busbar patterns, utilities, cycle time and breakage rate.

General illustration of module assembly equipment, not a photograph of this model. Ask the manufacturer for current photographs and layout drawings of the configuration offered.

START WITH YOUR PRODUCTION TASK

Agree your string, module and busbar geometry, test joint strength, resistance and cell damage on your materials, then time the full station cycle including vision and handling.

SOURCE-LINKED DATA

Published specifications

Values below are published by the manufacturer, each with the date its source was checked. Ask for the figures that apply to your configuration and material in the quotation.

The manufacturer has not published a complete specification table for this entry. Request the exact offered drawing and operating limits.

See sources and check dates ↓

01 · Manufacturer information

Vision finds the position, the joint decides the quality

Yiheng uses machine vision to position the strings and flexible clamping to hold them while it welds the busbars during layup. It names 60/72-cell conventional modules, double-glass and half-cell modules, and 5BB, 9BB and 12BB layouts. Busbar dimensions, coating and solder, the weld recipe and measured bond resistance or strength are not published.

The sheet gives a production cycle of ≤25 seconds and breakage of less than 1‰, which is per mille, ten times tighter than one percent. Sample size, incoming cell condition, test length, handling scope and inspection method are not given. Have Yiheng run your own strings and ribbon to show joint quality and pattern support.

Source: Yiheng DHJ-C busbar welding page with parameter sheet

02 · Manufacturer information

DHJ-C figures

DHJ-C figures
EntryPublished valuePin down for your project
Dimensions4080×2080×2160 mmAccess, loading and service space.
Electrical supplyAC380 V, three phase, five wires, 80 A, 50 HzElectrical drawing and interface list.
Rated / average running power25 kW / 20 kWThe load and measuring method behind the average.
Air0.5–0.8 MPaFlow, air quality and connection.
Production cycle≤25 sWhere the cycle starts and ends, for which pattern, with handling.
BreakageLess than 1‰Sample size, cell thickness and condition, method and duration.

Source: Yiheng DHJ-C busbar welding page with parameter sheet

03 · PVYard procurement analysis

What to send Yiheng

  • Layout

    Cell and string pattern, module size, busbar count and positions, and how accurately strings arrive at the station.

  • Materials

    Ribbon and busbar size and coating, solder and flux, cell metallisation, and who owns the weld process.

  • Joint limits

    Electrical resistance, mechanical bond tests, visual criteria and how cell damage will be inspected.

  • Station interfaces

    Vision and fixture range, handling, pattern changeover, line handshake, fume extraction, service access and utilities.

Source: Yiheng DHJ-C busbar welding page with parameter sheet

04 · PVYard procurement analysis

Factory acceptance on every pattern you run

  1. Fix patterns and materials

    Approve the module and string layouts the machine must handle and the welding and clamping setup.

  2. Check alignment and bonds

    Measure placement, joint resistance and strength, and visual quality at set positions.

  3. Count breakage and time cycles

    Use an agreed sample size and include vision, positioning, welding and handling in timed good output.

  4. Test changeovers and faults

    Switch patterns, trigger misalignment detection, route a reject and restart, with recipes tracked.

Source: Yiheng DHJ-C busbar welding page with parameter sheet

05 · PVYard procurement analysis

Buyer questions on the DHJ-C

Is the breakage rate one percent?

No. The sheet says less than 1 per mille. Ask Yiheng how many cells and what test that figure came from.

Does ≤25 s cover every step at the station?

Yiheng does not say where the cycle starts and stops. Ask for the timing with loading and vision included.

Will it handle newer busbar patterns?

Yiheng names 5BB, 9BB and 12BB. For other layouts, send your drawing and materials for a trial.

Source: Yiheng DHJ-C busbar welding page with parameter sheet

TURN THIS INTO A CLEAR REQUEST

Ask about this product

Include the product-specific questions above and replace every bracket with your actual requirement. Save your edited text to your sourcing brief, then review it before submitting an enquiry. Saving a brief does not send it to a manufacturer.

Sources

Manufacturer information and our buying guidance are labelled section by section above. Each source below shows the date it was checked.

Yiheng DHJ-C busbar welding page with parameter sheet ↗

Source check: 2026-10-11 · Covers the vision-guided welding method, named module and busbar patterns, supply, power, cycle and breakage figures.

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