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EQUIPMENT DIRECTORY

Solar module assembly equipment — Page 7

Stringing, layup, lamination, module assembly, encapsulation/cable materials and PV connector/switch manufacturing.

Selection considerations

From cells to a packed module

Module assembly is the largest stage in this directory. A typical sequence is stringing, layup, lamination, trimming, framing, junction-box fitting, curing, testing and packing. Write the module bill of materials and line layout into your brief before comparing stations, since every machine here is configured around them.

Stringing and layup

The cell stringer class lists four machines, including the ConfirmWare AMS120CA and the Autowell AM050EH/FH; the stringer throughput guide explains how to compare their rates. Layup systems come mostly from HORAD and SC SOLAR, for example SC SOLAR's vision-guided string layup. Ask how strings are placed, checked and reworked.

Lamination and finishing

Module laminators range from the Yiheng laboratory laminator to multi-chamber production machines; the laminator specification guide covers temperature and vacuum tests. After lamination, framing equipment such as the HORAD framing system and the stations in module production lines complete the module.

Materials that go into the module

Several classes here are materials, which need qualification as well as a price: encapsulation film, ribbon and busbar, junction-box components and potting materials. The module material qualification guide explains which ageing and adhesion data to request. For acceptance of the stations themselves, use the FAT and SAT guide. Completed modules are checked with equipment in testing and inspection.

Plan the equipment scope

Define the module recipe, cell format and interconnection design before sizing assembly equipment. A complete module-line quotation should identify the responsibilities at stringing, layup, lamination and subsequent handling. Compare machine speed only after defining its output unit and test material. Describe factory space, utilities, buffers and existing conveyors, then agree how commissioning and final acceptance will be demonstrated with representative production samples.

Read equipment buying guides or prepare a sourcing brief.

86 equipment listings

Clear filters

TGWH5200 PV cable sheath compound

TGWH5200 is a silane-crosslinked low-smoke, halogen-free compound for extruding the outer sheath of UL4703 PV cable. Its grade sheet lists 11.5 MPa typical tensile strength against a 10.3 MPa minimum and a typical oxygen index of 33%. Extrusion runs at 110–130°C in the barrel and 130–135°C at the head. The compound ships as component A in 25 kg bags and component B in 5 kg bags.

Zhejiang Taihu Yuanda New Material
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PV connector automatic assembly machine

Hongsheng's PV connector assembly machine fits six parts into a finished connector: body, O-ring, rubber plug, cage component, thrust ring and nut. It handles positive and negative connectors, checks every station for missing parts, sorts good from rejected units and has a reserved MES port. Hongsheng lists 20 sets/minute or more. Quote it against your connector bill of materials and run a trial on your own parts.

Ningbo Hongsheng Intelligent Technology Co., Ltd.
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Electric-heated solar panel laminator

The SGCY-A2658D is Shuogu's electric-heated, single-chamber solar panel laminator. It loads, laminates and unloads automatically or under manual control, runs at 30–180 °C and 40–150 Pa, and carries a 110 kW rating with average working power of ≤30 kW. The controls log vacuum, plate temperature and alarms, and the machine includes a cleaning system and manual valves for recovery after a power failure.

Qinhuangdao Shuogu Intelligent Technology Co., Ltd.
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Photovoltaic module laminator

The Calowen CLW-BT2787-D1 is a vacuum laminator for encapsulating solar modules. Calowen lists 30–180 °C, ±1 °C accuracy and 40–100 Pa operating vacuum. Each chamber is evacuated and inflated on its own, and the controls store process settings, count cycles and log temperature, vacuum and alarms. Quote figures for this model only; a custom build needs its own data sheet.

Suzhou Calowen Automation Technology Co., Ltd.
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Solar module laminator series

SC Solar's laminator series bonds the module stack with vacuum, heat and pressure. You choose single, double or triple layers, one to three chambers and oil or electric heating. Published working areas are 2700 × 8700, 2700 × 9400 and 2700 × 10000 mm, with a room-temperature to 180 °C working range, ±1.5 °C uniformity and ±1 °C accuracy.

Suzhou SC-Solar Equipment Co., Ltd.
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