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EQUIPMENT DIRECTORY

Solar module assembly equipment — Page 2

Stringing, layup, lamination, module assembly, encapsulation/cable materials and PV connector/switch manufacturing.

Selection considerations

From cells to a packed module

Module assembly is the largest stage in this directory. A typical sequence is stringing, layup, lamination, trimming, framing, junction-box fitting, curing, testing and packing. Write the module bill of materials and line layout into your brief before comparing stations, since every machine here is configured around them.

Stringing and layup

The cell stringer class lists four machines, including the ConfirmWare AMS120CA and the Autowell AM050EH/FH; the stringer throughput guide explains how to compare their rates. Layup systems come mostly from HORAD and SC SOLAR, for example SC SOLAR's vision-guided string layup. Ask how strings are placed, checked and reworked.

Lamination and finishing

Module laminators range from the Yiheng laboratory laminator to multi-chamber production machines; the laminator specification guide covers temperature and vacuum tests. After lamination, framing equipment such as the HORAD framing system and the stations in module production lines complete the module.

Materials that go into the module

Several classes here are materials, which need qualification as well as a price: encapsulation film, ribbon and busbar, junction-box components and potting materials. The module material qualification guide explains which ageing and adhesion data to request. For acceptance of the stations themselves, use the FAT and SAT guide. Completed modules are checked with equipment in testing and inspection.

Plan the equipment scope

Define the module recipe, cell format and interconnection design before sizing assembly equipment. A complete module-line quotation should identify the responsibilities at stringing, layup, lamination and subsequent handling. Compare machine speed only after defining its output unit and test material. Describe factory space, utilities, buffers and existing conveyors, then agree how commissioning and final acceptance will be demonstrated with representative production samples.

Read equipment buying guides or prepare a sourcing brief.

86 equipment listings

Clear filters

Compact automatic/assisted laminator

The TCZY-DF1/F3-2222 is Yiheng's small single-chamber laminator, with a 2200×2200 mm working area, 58 kW installed and a 9 t frame. Yiheng sells it for manual and semi-automatic module lines and for small-module production. The press cycle is automatic, but people or nearby stations still lay up, feed and unload, so agree that split before you quote.

Yiheng Technology
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Line-connected single-chamber laminator

The TCZY-DF1/F3 family is a one-level, one-chamber laminator built to sit inside an automatic module line. Yiheng lists three sizes from 3600×2200 to 5600×2400 mm, 65 to 100 kW and 17 to 24 t, with PLC touchscreen and PID control. For this machine the infeed, outfeed and line handshakes matter more than the old yearly output figure, which differs between catalogue and product page.

Yiheng Technology
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Single-level two-chamber laminator

The TCZY-GF1 is Yiheng's conventional linked laminator: two chambers side by side on one level, with automatic cleaning and PLC and PID temperature control. The sheet lists 4600, 5600 and 5800 mm by 2400 mm sizes at 163 or 188 kW and 31 to 40 t. Yiheng's catalogue and product page give different output and chamber descriptions, so settle those before you compare quotes.

Yiheng Technology
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Single-level three-chamber laminator

The TCZY-BF1 is a single-level line with three chambers in a row: one laminates, one cures and one cools the module with circulating water. Yiheng aims it at large double-glass modules and custom areas. Its three working sizes run from 4600 to 5800 mm long, all 2400 mm wide, drawing 169 or 192 kW and weighing 40 to 58 t. Choose it when you want cure and cooling off the laminating press.

Yiheng Technology
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Stacked single-chamber laminator

The TCDY-DJ1 family stacks two laminating levels on one frame, and each level laminates and cures in the same chamber. Upper and lower levels move independently. Yiheng's sheet lists four models with 4600 to 5800 mm by 2400 mm working areas, 179 or 202 kW installed and 35 to 47 t. Quote it when floor space is tight and you want lamination and cure in one press per level.

Yiheng Technology
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Two-level two-chamber laminator

Yiheng's TCDY-GJ1 family is a two-level automatic laminator with a lamination chamber and a curing chamber on each level and no separate cooling chamber. The levels move independently through two linked stages. Four models span 4600 to 5800 mm working lengths at 2400 mm width, 326–376 kW and 59–74 t. Quote it with your module stack and exit-handling plan.

Yiheng Technology
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Two-level three-chamber laminator

Yiheng's TCDY-BJ1 family is a two-level automatic laminator with three chambers per level: lamination, curing and water cooling. Each level moves independently through three linked stages. Three models cover 4600, 5600 and 5800 mm by 2400 mm working sizes, at 336–386 kW installed and 80–110 t. Send your module stack and cooling requirements for pricing.

Yiheng Technology
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Three-level automatic laminator

Yiheng's TCSY family is a three-level automatic module laminator in which each level moves on its own, designed with multi-floor workshops in mind. Two models, TCSY-DJ1/J3-5624 and TCSY-DJ1/J5-5624, both press 5600×2400 mm and stand 4700 mm tall, at 287 and 300 kW installed. Send your module stack and building drawings for a quote.

Yiheng Technology
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HORAD configurable PV module packing line

HORAD's packing line turns finished PV modules into strapped, protected and wrapped shipment units. Its stations include loading with barcode scanning, flipping, long-edge, short-edge or flat strapping, wooden-pallet loading, metal-pallet unloading, corner and edge protectors, film covering and wrapping, pallet stacking and a manual boxing station. Each line is put together from this list.

Suzhou HORAD New Energy Equipment Co., Ltd.
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